Hello all, thought that I would start a post on M54 HP improvement focusing on normal aspiration (NA). Not turbo, not supercharger (FI).
Some might ask why no FI. One answer is personal preference for cost, reliability and cascading issues like rods out the side of the crankcase, the dent in the hood was from the blower failure, the head blew clean off, the frame gumbyized but only a little and other somewhat amusing to me anecdotes that are the result of FI and a cost of doing business so to speak.
Also, maybe somebody could start a FI thread for M54. Would be very interesting.
Preamble over, here goes:
The M54 comes in small medium and large. 323i has an engine producing a maximum power of 170 PS (168 bhp - 125 kW) at 5500 rpm and a maximum torque of 245 Nm (180 lb.ft) at 3500 rpm. 325i has an engine producing a maximum power of 192 PS (189 bhp - 141 kW) at 6000 rpm and a maximum torque of 245 Nm (180 lb.ft) at 3500 rpm. 330i This engine produces a maximum power of 231 PS (228 bhp - 170 kW) at 5900 rpm and a maximum torque of 300 Nm (221 lb.ft) at 3500 rpm. Some variation in spec from year to year might be found and a ZHP version of 330 with an engine with a hotter cam producing 235 HP; the top banana, is also out there. I heard the ZHP guys had a mafia; I like that.
I had an old 525i years ago with an M50. Come to find out the intake fits M54 and is supposed to offer superior air flow and add a modest HP gain of about 5. Not a hard modification but will require some technical hurdles be overcome. Here is a link to check out and consider if this is for you: The M50 > M52TU/M54 Intake Manifold Swap--Revisited
Hey, if you improve air flow in, then all that mass has to go somewhere. In the m54's case the exhaust twin manifolds with catalytic converters and O2 bungs. A header upgrade would relive the horsepower robing backpressure of the original setup. To be on the road, the cats need to remain and there are hi flow upgrades. The headers are inexpensive and pretty easy to install, but you also need those expensive hi flow cats to maximize your gains. Plus while you are at it consider a hi flow exhaust to match that backpressure gain from the headers. Please post your success story or ideas on exhaust and headers. HP gain 15.
The M54 is electronically controlled and along with that comes the ability to remap the engine control and increase HP.. There are readily available programmers. One by Jim Conforti a respected tuning name. Pick up 5 to 10 HP
So far pretty cheap stuff except for the cats. So, lets talk cams for a sec and bump up the cost factor. The 330 ZHP cam was mentioned for about 8 horses but only fits the 330. Some folks assert some of the ZHP gain is from tuning the electronics. New ZHP intake cam costs about $750.Another more aggressive option by Schrick is for both intake and exhaust at about $1250 and do the research to identify gains, but remember Schrick is a respected top notch name; I just have yet to identify the HP gain.
Also, while I'm thinking of it: Do your own research, trust but verify before you make any purchase for HP gain. Weigh the value, what are your goals? One of mine is to outrun that high HP late model Cadillac that walks up behind me at 110.
Anyhow, one sure late model Cadillac killer is Nitrous Oxide (N2O of Nitrous). Fairly inexpensive to install and if I just barely pull away from the Caddie, with a twist of the dial I blow him away. Nitros systems are inexpensive compared to the HP gain. Research the downside before you pull the trigger on this one. Very large power increases are possible, and coupled with possible complete engine destruction. The Luftwaffe was first to use this stuff in an aircraft. It also can be used to help power rockets.
Here is a way to more HP that makes me want it real bad: swap to an S54, the beast that powers an M3. At 333 HP its just enough to gumbyize a lot of my330xi, but the risk is worth it. Another 10 hp is easily gotten by getting the car up to Euro Spec. After that the cost is hyperbolic. Of course this is sorta off topic right out of the gate. Could not help myself.
I'm sure this all is just a minor synopsis of what you got to add. Let;er rip!
Some might ask why no FI. One answer is personal preference for cost, reliability and cascading issues like rods out the side of the crankcase, the dent in the hood was from the blower failure, the head blew clean off, the frame gumbyized but only a little and other somewhat amusing to me anecdotes that are the result of FI and a cost of doing business so to speak.
Also, maybe somebody could start a FI thread for M54. Would be very interesting.
Preamble over, here goes:
The M54 comes in small medium and large. 323i has an engine producing a maximum power of 170 PS (168 bhp - 125 kW) at 5500 rpm and a maximum torque of 245 Nm (180 lb.ft) at 3500 rpm. 325i has an engine producing a maximum power of 192 PS (189 bhp - 141 kW) at 6000 rpm and a maximum torque of 245 Nm (180 lb.ft) at 3500 rpm. 330i This engine produces a maximum power of 231 PS (228 bhp - 170 kW) at 5900 rpm and a maximum torque of 300 Nm (221 lb.ft) at 3500 rpm. Some variation in spec from year to year might be found and a ZHP version of 330 with an engine with a hotter cam producing 235 HP; the top banana, is also out there. I heard the ZHP guys had a mafia; I like that.
I had an old 525i years ago with an M50. Come to find out the intake fits M54 and is supposed to offer superior air flow and add a modest HP gain of about 5. Not a hard modification but will require some technical hurdles be overcome. Here is a link to check out and consider if this is for you: The M50 > M52TU/M54 Intake Manifold Swap--Revisited
Hey, if you improve air flow in, then all that mass has to go somewhere. In the m54's case the exhaust twin manifolds with catalytic converters and O2 bungs. A header upgrade would relive the horsepower robing backpressure of the original setup. To be on the road, the cats need to remain and there are hi flow upgrades. The headers are inexpensive and pretty easy to install, but you also need those expensive hi flow cats to maximize your gains. Plus while you are at it consider a hi flow exhaust to match that backpressure gain from the headers. Please post your success story or ideas on exhaust and headers. HP gain 15.
The M54 is electronically controlled and along with that comes the ability to remap the engine control and increase HP.. There are readily available programmers. One by Jim Conforti a respected tuning name. Pick up 5 to 10 HP
So far pretty cheap stuff except for the cats. So, lets talk cams for a sec and bump up the cost factor. The 330 ZHP cam was mentioned for about 8 horses but only fits the 330. Some folks assert some of the ZHP gain is from tuning the electronics. New ZHP intake cam costs about $750.Another more aggressive option by Schrick is for both intake and exhaust at about $1250 and do the research to identify gains, but remember Schrick is a respected top notch name; I just have yet to identify the HP gain.
Also, while I'm thinking of it: Do your own research, trust but verify before you make any purchase for HP gain. Weigh the value, what are your goals? One of mine is to outrun that high HP late model Cadillac that walks up behind me at 110.
Anyhow, one sure late model Cadillac killer is Nitrous Oxide (N2O of Nitrous). Fairly inexpensive to install and if I just barely pull away from the Caddie, with a twist of the dial I blow him away. Nitros systems are inexpensive compared to the HP gain. Research the downside before you pull the trigger on this one. Very large power increases are possible, and coupled with possible complete engine destruction. The Luftwaffe was first to use this stuff in an aircraft. It also can be used to help power rockets.
Here is a way to more HP that makes me want it real bad: swap to an S54, the beast that powers an M3. At 333 HP its just enough to gumbyize a lot of my330xi, but the risk is worth it. Another 10 hp is easily gotten by getting the car up to Euro Spec. After that the cost is hyperbolic. Of course this is sorta off topic right out of the gate. Could not help myself.
I'm sure this all is just a minor synopsis of what you got to add. Let;er rip!