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DIY glovebox flashlight/torch refurbishment

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17K views 19 replies 10 participants last post by  ac_2007  
#1 · (Edited)
BMW's amazon shop wanted £26 for a new flashlight. I thought they went nuts as in 4 years I only used mine once. I wasn't going to pay that much for something I virtually never use.

My existing flashlight had always been extremely dim and more or less useless. The batteries were spec'ed to last anything from 3 to 6 years depending on the temperature. So mine were in the dead territory.

I looked around for cheap parts and eventually found them at http://www.rs-online.com. The original batteries were the Varta V250H and these were still available. The original bulb was a 2.2V, 250ma, E10, 24mm length, 9mm diameter, lensed bulb. I chose a 2.5V, 300ma bulb as a replacement because the voltage available from the batteries was 2.4V. The new bulb and the 2 new batteries cost me just over £5.

I tried soldering the battery on to the flashlight internal parts with no success as the solder just wouldn't stick. But I found keeping the flashlight casing closed tight kept everything together. A clip on the new battery also helped. So I tied up the flashlight with a couple of cable/zip ties. This may not look the best but was quick, cheap, and functional. I didn't care to mess with glue.

Now my car is back to factory spec with a fully working flashlight. It will come in handy when I get stranded in the middle of nowhere in complete darkness while it's raining. The camera makes the light look much brighter than it really is. But it is good enough for changing tires in complete darkness.

I did look into LED mods for the flashlight. But those looked like too much work and too expensive. Also I didn't know enough about electronics to know for sure the charging circuit would work properly for different kind of batteries. I didn't want to risk a fire or exploding batteries, so I decided to stick with the original arrangement.

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#3 ·
Why did you replace the "lifetime" superior BMW parts with inferior "eBay" knockoff parts?

Soooooooo you'll maintain your flashlight... but not your cooling system?

BTW, I just keep an LED flashlight in my glove. (even though my bmw flashlight works perfectly still) Problem solved
 
#8 ·
I tried soldering the battery on to the flashlight internal parts with no success as the solder just wouldn't stick. But I found keeping the flashlight casing closed tight kept everything together. A clip on the new battery also helped. So I tied up the flashlight with a couple of cable/zip ties. This may not look the best but was quick, cheap, and functional. I didn't care to mess with glue.

the reason it probably didnt stick is because your soldering iron was too low wattage to heat up the metal and you possibly didnt lightly sand/use solder flux the surface you were trying to solder onto. Ive soldered batteries tons of times
 
#11 ·
So when the flashlight battery fails, would you expect it to draw more current, or is it an insignificant amount no matter what?

Also, while in the neighborhood...after a recent fuse finding expedition, I removed glovebox and noticed on returning it that the light would flicker on. I tried readjusting all the screws...didn't work. Then I found that the screw on the latch itself was loose. Tighten them up or risk a parasitic drain that could strand you amidst the angry roos who want all you oil!
 
#14 ·
Lumens? How does it compare to the xl50?

Anyway, this is getting to be the time of year when I drive around with my power inverter and holiday rope light...I just wrap it around the perimeter of headliner and it works pretty well. Makes a strong statement!

You have those rope lights in London, Going?