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Cooling system leak! (Coolant temperature sensor)

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11K views 17 replies 9 participants last post by  JPD  
#1 ·
Hi guys,

Yesterday I was driving and after I turned the heat on for the first time ever in owning the car, my low coolant light came on. I remembered reading on the forum that some had the light come on when they turn their heat on, so I turned the heat off, and sure enough the light went off. With that, I drove it home while carefully (a very short distance) watching the temperature gauge.

Once home, I assessed the situation. There is definitely a slow coolant leak. It appears to be coming from the temperature sensor (4 in diagram below, Part # 13621433077, may also be known as the auxiliary fan switch) in the lower radiator hose (3 in diagram below, Part # 11531436408).



I'm planning on making my order via the telephone to the BMW dealership nearest me (about 300km away, unfortunately).

I'm going to order an entirely new sensor with the o-ring as well as a gallon of coolant because I may as well do a flush while I'm at it.

Just wondering if you guys would have anything to add to that list.

My goal is to get the car back in operating condition for now as I need to use the vehicle for work/school.

Do not let your jimmies be rustled, though, a complete cooling system overhaul is coming in the Springtime! I don't have the time to have the car down for long enough for me to do an overhaul at the moment. I just want to get the car back up and running for now until it is an ideal time to do the overhaul.

Any input would be greatly appreciated! :)

Thanks,
Damon
 
#3 ·
Lol'd at the Mango comment. I've been here long enough to know that he's the Cooling System guru. :)

Have no worries, I've already read that link and I'm no stranger to BMW cooling systems. I owned an E36 before my E46 and I'm aware of the cooling system issues that both have.

And yup, just as I said I'll take care of everything else in the Spring. I wish I could now, but I'd rather not take it to a shop to have it all done when I can do it myself when I have time to in the Spring.

Just making sure I won't need anything else to fix the issues I'm having now.
 
#5 ·
:eeps:

You're not helping to ease my worries. :rofl:

I'm just hoping that the rest of the system will be able to hold up until the Spring...
 
#7 · (Edited)
The coolant level must have been a bit low, and once the coolant went into the heater core... it triggered the low coolant light. Fixing the small leak, drain/fill with new coolant, and bleed properly should do the trick and eliminate the problem.
Exactly what I was thinking. Makes sense logically. It's good to hear another person thinks the same!

Thanks for your input.
 
#10 ·
I've read that while some have had success only replacing the o-ring, others have not. In the interest of getting my car on the road sooner, I'll just bite the bullet and replace the sensor, too. If I had a BMW dealership local to me and could drive my car to get parts at other places, I'd just try replacing the o-ring first, but I can't do that right now. I need to place my order at BMW tomorrow, have them ship me my coolant and sensor, then replace it. If I only buy the o-ring and it doesn't solve the problem, that'll likely mean another 2-3 business days of downtime.
 
#13 ·
Fixed it.

Replaced the sensor and the o-ring and the leak is gone. :)
 
#15 ·
Finding an O-ring that fits is tough to do. When I had this problem, the ONLY vendor of this size O-rings I could find would sell them only in lots of 144, which, with shipping, cost more than a new sensor.

If I ever have that problem again I will first pull out the sensor and wrap it in teflon tape and put it back in. Who knows? It may work.

I tried to measure the original O-ring, and as nearly as I could tell it was:

Original O-ring Inch
ID 8.2 mm 0.323
CS 2.6-3.2mm 0.102
OD 13.4 mm 0.527
I was measuring a 5 year old O-ring, so the cross-section was flattened a little, and cross section may have shrunk a bit, ID may have stretched when I removed it.
 
#16 · (Edited)