3.91 is a great choice.
Much lower than that and 1st gear really becomes worthless for anything other than generating tire smoke.
You should not experience any additional noise or vibration - it's simply a different ratio, the basic gearset should work like your 3.64.
The big question is are you going to transplant the hydraulic Motorsport LSD unit? Unless you find one used and put it into your new 3.91, you are facing additional labor charges to disassemble your 3.64. Of course, you have to consider if you are going to get an additional housing so you can have the new diff built complete and then swap diffs, which allows you to keep your 3.64 intact if you decide to swap back.
Furthermore, if you do not get another Motorsport LSD, you could have the 3.91 built with a conventional LSD (which means it will work the same even when cold, unlike the hydraulic Motorsport unit) or the infinitely variable Quaife Automatic Torque Biasing diff, which works the same as the Motorsport LSD but is not subject to temp differences or power loss.
For exploring hard dollar numbers on any of these options, I suggest you contact Brett at KMS - 440-338-1650 or
brett@koalamotorsport.com
- Rob