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Headgasket Replacement cost?

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3.4K views 18 replies 16 participants last post by  M3XZCP  
#1 ·
What would it cost to replace a headgasket in a 00 BMW 323i

I already purchased a full headgasket kit with head bolts that's VR Gaskets. With 235K mileage I wouldn't think it be a bad idea.

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#2 ·
So.... if there is nothing explicitly wrong with the head gasket you're best off to leave it alone. BMW's KSD lists the labor operation to R&R a M52tu headgasket at 14 hours.

Most independent repair shops operating at the top of the industry are going to:

1. Not entertain using customer supplied parts, let alone Victor Reinz ones
2. Likely going to have a labor hour multiplier (x1.5 is common) for working on old cars because:
2b. They are likely to encounter and be entitled to correct the shameful work of those before them.
2c. Labor times are developed on new virgin cars in a controlled environment. Your 24 year old 323i is neither.


With that said expect to pay upwards of 20 hours labor at the shops prevailing rate, plus legitimate OEM components, add to that whatever they find along the way that must be repaired to put the car back into service and not be an immediate EvEr SiNcE case. Expect many old parts to be unsuitable for reuse or to crumble regardless of the care taken. Every plastic part, every rubber part, should all be renewed while the head is off.

I would fully expect this job to run 6-8k once all requisite "while you're in there" stuff is rightly taken into consideration.

Long story short the car is mechanically totaled.

Option B would be to find a lower rung shop, that hasn't learned the perils of customer supplied parts yet, that charges a lower hourly rate, eats the time above and beyond the labor guide, and leaves the mechanic to bodge repair whatever he can to mitigate having to call you for an umpteenth time about xyz part that just failed when they squinted at it too long.

Option C is what most people with these cars are going to fall into.

Watch YouTube videos, buy or borrow the tools you need, and learn to work on the car yourself. This avenue is usually the cheapest, but sometimes depending on the learning curve and your level of talent you may end up paying twice to get it done right the third time.
 
#19 ·
10/10, perfect summation. I will add that labor rates are north of $150/hr in Texas. Porsche dealer was $300/hr. I would choose option C. You either learn to do it as a fun project and fix it, or you fail and the car is no more dead, than it was before. Junkyard will pick it up for a few hundred $ and you will get you head gasket kit money back.
 
#3 ·
A head gasket is not a preventative maintenance job. Unless it's leaking and/or causing performance issues you'll want to leave that alone.

If you in fact do have a blown head gasket and are considering replacing it yourself or having a shop do it, everything @StĂĽck posted is spot on. In the long run, swapping out the engine with a good running used one with lower miles would likely be the same or less expensive and provide a better end result. Good luck :)
 
#4 ·
An echo: modern head gaskets do not wear out or spontaneously start leaking. They generally do a near-perfect job of sealing until some event causes them to fail. The external thing that happened generally needs to be fixed before a new head gasket will seal.

With a M5x engine the head gasket seal usually fails from an overheat caused by a loss of coolant. The hotter center of the head expands, bowing up and pulling the head bolt threads from the block. If that has happened, you'll most likely need an undamaged boneyard head or engine, not just a head gasket.
 
#6 ·
one other thing, if you remove the head it is highly recommended to time cert the block as you will most likely strip out a headbolt torquing them down. the kit alone is $500 or more... along with the cam timing toolkit, im comfortable in my proficiency to do a headgasket job on my car when i rebuild it at 300,000 miles, timecerts and all. if its not giving you problems dont touch it.
 
#16 ·
And don't worry about 235K. User @kburger has past 800k on his 323i, and rust is getting to the car rather than the engine having problems
836k miles and rolling ... head has never been off that engine if I recall correctly.
 
#11 ·
Leave it alone. You'll have plenty of other maintenance to do. Trust me. Drive it and enjoy it. If you insist on spending money, replace your cooling system, that's guaranteed to go.
 
#17 ·
Bring your own pats in? Well don’t expect a warranty. Like taking food into a restaurant and complaining about the taste.
all the bases covered in prev posts. If it’s an overheat blown h/g it’s not worth the gamble. Repl w used engine about the same labor. Take your lumps and find another car.