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GUIDE: cheap wiper cowling repair method

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22K views 35 replies 12 participants last post by  Cosplore  
#1 · (Edited)
EDIT: WARNING! - this will only work on models where the cowling plastic has not warped. The seal relies on a straight cowling to sit properly against the windshield. If the cowling plastic is warped then you are better off buying a whole new cowling.


GUIDE


The windshield wiper cowling on our cars is prone to deteriorating. The rubberised/flexi portion of the cowling cracks with age, becomes brittle and just breaks off.

The fix is usually having to replace the whole cowling as they are one piece but these aren't a cheap piece of plastic. This DIY is a great alternative to try for just a bit of your effort and minimal cost.

You will need:

15mm socket
Flathead screwdriver
Epoxy or silicone Sealant
Replacement rubber seal

The seal can be found on eBay for ÂŁ/$ 5. Just search for windshield seals, there are different types, you can get ones that slot on or ones that have adhesive, you can try whichever you like. The rubber is actually good quality and will last a bit longer than the thin one BMW uses. The issue with BMW***8217;s is that it's designed as part of the cowling instead of a replaceable seal on its own so you have to buy the whole thing.

If you're painting your old cowling then you need materials obviously. I painted my old cowling as it was a bit faded but the plastic itself was in perfect condition. Very easy to do.

I'm not the first to try this but here is a rough guide if you want to give it a go. By all means a new cowling is the better option but this works as a cheap fix if done correctly.


Part 1: To remove the cowling you need to remove the wipers. You need to remove the round plastic bolt covers and remove the two 15mm nuts. 1 per wiper.



I've seen many people telling you that you either need to pull the wipers up very hard, hit them with a hammer or use a puller on them to get them off. This is all incorrect. There is a very easy method to remove the arms, you just push on the wipers pivot point. This part is designed to flex towards the windshield so just keep pushing this down a few times until they pop up. They come away very easily using this method and no pullers required, just your hands.



Part 2: Removing the cowling- This is held on with 7 push pins along the length of the cowling. Remove the cabin filter cover and just pull the cowling up with your hands. Now you need to check what's broken haha. Get new pins if needed as some may not be reusable, they aren't expensive. Everyone will be different here but the pins could break or their holder can be pulled off. Inspect the parts below. All my pins were fine but 2 carriers had come off.

What you want to see. The whole pin removed still in the carrier. They can be left in the hole or snap.



If you're slightly unlucky like me you will find a broken pin carrier tab, this isn't an issue just an inconvenience.



These are plastic welded from the factory so either plastic weld them back or use some epoxy like I did. I had 2 which snapped on removal, the other 5 were fine.



The pins slide into the carriers like so, it's important that you have all 7 as you need even pressure along the cowling to ensure a water-tight seal when re-installing. I bought new ones to get a better seal.



The blue arrow shows some foam that's on the rear. Check the condition of this.

Part 3- remove the old worn rubber section. This is very easy, just use a sharp razor blade and follow the line. You can't go wrong doing this as the hard plastic acts as a guide for you when cutting the soft brittle part. Try and keep this cut even across the cowling as it helps later.

As below: follow the yellow line from one end of the cowling to the other.



This is what you want to be left with. Take care at the ends:



OPTIONAL:

when you're happy with your cut line you can paint the old cowling. Mine was faded so I gave it a quick sand with a green scotch brite then 2-3 coats of tough black satin paint.



Now you can install the new rubber. Depending on the condition of your cowel try different orientations of the rubber to see if one way works better. It just slots over the old cowling. I added some epoxy along the length to hold it in place one I had test fitted it. The ends will need some kind of anchor point) Make sure it's seated correctly and evenly.

The new rubber



Sliding it on


Now admire your like-new better than OEM wiper cowling. ***x1f642;








Fitting is the opposite of removal.
 
#4 · (Edited)
I've seen many people telling you that you either need to pull the wipers up very hard, hit them with a hammer or use a puller on them to get them off. This is all incorrect. There is a very easy method to remove the arms, you just push on the wipers pivot point. This part is designed to flex towards the windshield so just keep pushing this down a few times until they pop up. They come away very easily using this method and no pullers required, just your hands.

View attachment 790283

The wiper arm has a spring to bend the "knee" up and pushing down the blade on the glass. The bending knee force applies a side force to the wiper arm rotating shaft and makes it harder to pull the arm off. Of course if the wipers were lifted off the glass then no more side force on the rotating shaft and easier to take it off. Or just push down on the Knee as he said.

Thanks for the DIY. I patched up my broken rubber with black silicone and it looks so unprofessional. Well, maybe this keeps the bad guys from stealing the car.
 
#11 ·
$4.25 with free shipping from ebay!!! I bought 2. Looks like this rubber seal strip is available from Carr McMaster also.
 
#12 ·
Yeah it***8217;s a great cheap alternative to buying a whole new cowling. I was super happy with how mine came out.

Nobody I could see on here had really attempted it before but I found the above video so thought I would try it. I sort of went at it not really knowing if the end result would be good or not but it***8217;s great. The rubber is good quality and it looks like a new part.

The cowling itself is always fine it***8217;s just the rubber part which goes bad but this rubber seal is better quality rubber than that OEM rubber. It***8217;s a bit of work but worth it IMO.

My best advice is make sure you have new clips and make sure its properly seated evenly across before you epoxy it.
 
#15 ·
Got mine yesterday and installed it today. Installation was very easy. My only concern is that the rubber strip is not completely flush with the windshield. Will it "settle" and be flushed against the windshield later on?

It looks good but water will go under the windshield in some area as it is not flush. Not a big deal to me as the car is garaged and doesn't rain often here.
 
#16 ·
Mine sits perfectly flush. It depends how much time you put into prep, I did the cut across then test fitted a few times etc to get it right. When cutting the old one off keep it even and as close to the old plastic as you can. High or low spots may give a gap.

Did you replace the clips aswell? I tried reusing the old ones but they didn***8217;t hold very well, a new clip gives a tighter hold.

I thought I may have gaps before doing this so I bought some black silicone sealant just incase but I didn***8217;t need it in the end. Try using a bead along the back, it can be easily removed down the line and will help.
 
#17 ·
Instead of using black silicone sealant, I decided to buy another rubber seal to seal the gap between the windshield and the newly replaced rubber seal.

I used the extra rubber seal from the original installation (about 4 inches) to test it if it will be flush and whether it looks good or not. After putting that extra 4" seal on top of the newly installed seal, it does look good and and does make it flush with the windshield.

In conclusion, if you are having gaps with this DIY, you might want to buy another one to run along the rubber seal to make it flush with the windshield and correctly direct the water to the sides of the car.
 
#22 · (Edited)
I will post mine up on Monday as I'm away right now but mine sits flush, it seems others aren't having luck with it though so maybe theres something I haven't explained well. Some sealant may help.

It takes some work but it can be done. I guess it***8217;s a compromise between trying this or buying a whole new cowling, obviously there***8217;s something that needs to be worked out.
 
#23 ·
The angle of of attack of the stock piece (after the old stuff is trimmed) seems too high thus causing the seal not to touch the window. It's possible my plastic has warped. The clips allow some lateral movement but the real problem is there isn't enough tilt/pressure to bring the seal down. I'm willing to compare notes as to why Chrisbish2000 and the YT vid work for them but not for all of us.
 
#24 ·
Maybe it is due to the pin carriers and the pins. Of the 7 pin/pin carriers, two were kind of broken. I glued one of the carrier back, but couldn't really do it for the second pin carrier.

For me, this DIY is not perfect but I am happy with it since it only cost $5 ($10 if counting the second gasket seal I ordered). It looks a lot better than before.
 
#25 ·
How much do those cowlings cost now? I've done mine twice, I think the first time it was $58 and the second it was $75. I just don't see any economy in repairing one, considering you likely need a couple new clips at the very least, plus the work involved. It's not like you're replacing it every month, just buy a new piece and declare victory. They're not that expensive.
 
#26 ·
Received the second rubber gasket last week. Attached is how I attached it to the first one. It is a lot better and more flush. Rain is expected tonight in LA so I will know if it will divert the water away from engine bay.

If I were to buy new cowling now, it would be $200+ for my two E46s ($100+ per cowling). I think I make the right decision in doing this DIY instead of purchasing new cowlings. Also, it doesn't rain that much in LA and the cars are often garaged. It was very easy to do this DIY.
 

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#27 · (Edited)
That's looks acceptable. I didn't have to double up my seal though and I think I've found out why.

After doing some research and looking at a few different e46's this weekend, I've found that the cowlings can warp slightly model to model, they are all different. One that I saw was very wavy, the plastic material and design in general of this cowling isnt great. I'm lucky that I live in a cool climate so mine was straight, it's probably sun exposure mostly.

Mine was pretty much perfect like in the video, I had some tiny gaps which I just smoothed some black sealant over and this was minimal at best. I replaced all 7 pins on my cowling so that may be a factor also. To be honest if water does get through in small amounts it doesn't end up inside your footwell, It will mostly drain away. The strip is there to help keep the water away and out of the cabin filter housing.

Like I said before, it's up to you if you think it's worth it. I just don't want to pay for a sub par cowling from BMW which is overpriced. to me this was worth a shot and I shared my experience. This strip will out-live the car once it's done. It's not difficult to do but decide on an individual basis after looking at your cowling. I'll admit this isn't perfect after seeing other people's experiences but it's up to you. $100 or $10 and a bit or work/finessing.
 
#28 · (Edited)
Subpar cowling from BMW? Well who else makes one? Is that one better somehow? See, you're still dealing with this subpar cowling from BMW, all you're doing is renovating it with generic edging that I see doesn't hug the windshield like the original BMW edging does and looks weird. Look at those edging gaps in the photos man. Nope. Faffing about with making it fit when a new cowl would just go on like it's supposed to and save a lot of hassle. And how can anyone prove that this bulk edging is superior to that which BMW uses? It's gonna rot & crack the same way and in the same timeframe as the BMW stuff. It's not "miracle" material, it's the same-ass sh*t LOL I don't care what the fleabay seller says.

My problem with the cowling isn't the edging or the plastic main panel, it's the snap bosses in the back. Those break and cause a rattling noise at highway speeds as the wind turbulence causes the cowling to start frappin'. Only way to fix that is with a new cowling. My time to deal with this issue is worth more than the cost of a new part so I'd rather just spring for a new one and be done with it. And have nice new black plastic cowling that hasn't become brittle and gray from UV. $100 is nothing for an auto part of this nature. Check out the price for the exterior rain gutters / window trim. Come up with a cheap fix for THOSE and the baggy interior pillars and you'll be in the queue for sainthood. Those parts are overpriced, the windshield cowling not so much.

I like cheap fixes for the most part but this is one of those unduly cheap fixes that don't make sense to me.
 
#29 · (Edited)
Subpar cowling from BMW? Well who else makes one? Is that one better somehow? See, you're still dealing with this subpar cowling from BMW, all you're doing is renovating it with generic edging that I see doesn't hug the windshield like the original BMW edging does and looks weird. Look at those edging gaps in your photos man. Nope.

My problem with the cowling isn't the edging or the plastic main panel, it's the snap bosses in the back. Those break and cause a rattling noise at highway speeds as the wind turbulence causes the cowling to start frappin'. Only way to fix that is with a new cowling. My time to deal with this issue is worth more than the cost of a new part so I'd rather just spring for a new one and be done with it. And have nice new black plastic that hasn't become brittle and gray from UV. $100 is nothing for an auto part of this nature.

I like cheap fixes for the most part but this is one of those unduly cheap fixes that don't make sense to me.
I've already explained this numerous times, you're getting too worked up over it. Not everyone is the same as you, remember that. Yes the BMW will obviously fit the best but it isn't originally the best quality in terms of the quality of rubber. This rubber is actually better quality rubber than the BMW one has, it's thicker for one, it's just a cheap fix that worked for me. It won't be the same for everyone obviously which I've explained. It doesn't take allot of effort to try though.

Each persons cowling will be different and I've explained that, my cowling was fine it was just the poor quality rubber that went as it does on everybody's eventually, I spent 10 bucks and have a great cowling hence it made sense. It worked out for me. Sure I could go spend 100 on a new one and have done but that's not the point is it.

I've gone through all the variables above that people should consider before doing this.
 
#32 ·
FWIW the wiper arms on a E46 are not difficult (like newer models) to remove. (They can be a MF sometimes.)
Loosen the nuts, leave on with about 1 to 1 1/2 thread still on. Wiggle the arm in an up/down motion, not twisting against the serrated teeth. It will come loose. Unscrew the nut the rest of the way.

Agree completely with the NEW part.
 
#34 ·
curious if that new exposed thick rubber edge where it slides onto old cowl makes any whistling noise at speeds?

i understand there are some owners of these used E46s that might be fine with results and saving money.
but the looks would bother me. it’s just a beauty trim piece and as such would like it to look clean. i’m in the replace with New part camp.