E46 Fanatics Forum banner

E46 Brake circuit pressures

1 reading
7.1K views 7 replies 4 participants last post by  TobyB  
#1 ·
I've got the dreaded DSC light coming on on my 2004 E46 325i.

I hooked up INPA. It says brake circuit 2 error code. When I look at the analog readout, brake circuit 2 shows ranges between 4.5-5.5 bar when I have my foot off the brake pedal (it moves a little on its own), while brake circuit 1 is consistently around -0.9 bar. Both the circuits stay within 4-5 bar of each other as I depress the pedal both with engine running and off.

The brake sensor 2 offset though is consistently in the 5-6 bar range which is in the red zone. It looks to me like the offset is where the computer thinks "no pedal pushed" pressure is - is that right? If it is, it would indicate that there is consistently around 5 bar too much pressure in circuit 2, which is enough to trigger the DSC light.

The question is whether the problem is the sensor or something else? it seems to me unlikely the sensor is gone - the ones I've seen on the internet seem to read out clearly spurious readings (e.g. 250bar) - my reading might well be believable given how it behaves. But if it's not the sensor, what else could be causing a 5 bar minimum in one of the brake circuits? A stuck caliper (I'm not feeling it)? Something else?

Any thoughts much appreciated!
 
#6 · (Edited)
Drive a bit on level ground, and check all 4 wheels-
if 2 are warm and 2 are cold, you have a hydraulic system
problem, possibly in the master- to- booster adjustment, the master itself, or
maybe binding linkage. Or the dash underpanel. Or a floor mat. Or something.

If all 4 are cold, I'd suspect a bad sensor.

5 bar is enough to slow an e46 significantly,
and make the calipers drag enough to get quite warm.

t
 
#7 ·
Thanks guys for all your help.

I thought of doing the driving experiment Toby suggested - the issue is that I live in an inner city and it's quite hard to drive any distance without touching the brakes. And as soon as you do, I think you get differential heating - the front being warmer than the back as the car's energy isn't designed to be evenly dissipated through the brakes. I'll try and seek if I can drive half a mile or so with just the handbrake.
 
#8 ·
Time for a road trip! Bath? Dover?

oh, wait, in a car that's possibly got bad brakes... maybe not, eh?

Maybe park on the top floor of a carpark with no- one
in it, and then do a few laps after doing some shopping?
It won't take much to heat up the offending end with that much pressure.

And you're right, the front and rear heat at different rates.

t