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DIY: Camshaft Intake Sensor ULTIMATE GUIDE *PICS*

205K views 76 replies 61 participants last post by  MrMCar  
#1 ·
First off, I wanted to make this guide as a compilation of what is available on the board. I used Scott's (Pigeon) and DriftinSequence's guides to help me install this.

I am copy pasting their work here and adding a little of my additions to make this "ultimate" guide.

From this thread made by DriftinSequence: http://forum.e46fanatics.com/showthread.php?t=299010&highlight=Intake+camshaft+sensor


SYMPTOMS

Here are some of the things to notice to see if your intake camshaft sensor or possibly your intake camshaft sensor is going out.

1) your car doesn't feel like it has much power.
*now depending on the car and the severity of the sensor, some cars
would not have that much of a noticable decrease in power while
others do.

2) your car has stalled on acceleration or deceleration. how hard you accelerate or decelerate does not matter, usually under 40mph this would happen.

3) your car does not want to start the first time, or, the car hesitates for a bit and then starts. when i say hesitate, i don't mean to say that the battery is weak and thus your starter motor doesn't have the "kick" to turn your car over. I mean that you have full "kick" of the starter motor but the car won't turn on.



>>>>> these are some of the common errors I found and some have personally experienced. Since this is a big problem as it seems on the E46's, I thought I would share my experiences into helping you guys since you helped me on this very issue.


NOTE: these are the most common noticable problems. No check engine light or other dashlights have been turned on. Do not attempt to arbitrarily change the intake camshaft sensor without checking fault codes first!


part runs about $110 plus you need to get a new o-ring which is $1. Stick with OEM since I don't think many other places would have it





DIY INSTALL GUIDE

Mostly copied from Pigeon's guide:
http://forum.e46fanatics.com/showthread.php?t=245059&highlight=intake+camshaft+sensor




TOOLS:
-32mm open-ended wrench to remove/replace the VANOS solenoid
-5mm Allen head socket
-Blue loctite - the factory put it on the bolt holding the sensor for a reason...

PARTS:
-Camshaft Position Sensor (Intake) - Approx - $120
-Replacement O-ring



Here's how to do it:

NOTE: I did the install after a 45min drive to the dealer so the engine was hot, I recommend waiting for the engine to be completely cool but I was impatient.

1.) Remove the airbox (2 10mm bolts after the cover's removed)

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2.)Disconnect the tube above the sensor and the VANOS solenoid by squeezing both sides of the connector and pulling straight out (I think this is the PCV recirculation but I'm not sure)

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3.) Disconnect the VANOS solenoid electrical connector by squeezing the wire clip and pulling the connector off

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4.) Remove the canister holding the oil filter, 2 bolts, which gives you more room to take out the VANOS solenoid and to run the new wire for the CPS.

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5.)Remove the VANOS solenoid with the 32mm wrench. Oil will come out, have rags ready

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#2 · (Edited)
6.)Trace the CPS wire to the connector way underneath the intake, disconnect it and plug in new CPS

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7.) Run the new sensor's wire the same way the old one ran

8.) Remove the camshaft position sensor hold down bolt with the 5mm Allen socket. A standard Allen wrench will also do.

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9.) Pull the CPS out - give it a twist to help it out. Make sure you clean out where the gasket goes as mine was pretty cruddy there. Get a new gasket with the new CPS, it's a buck and worth it to avoid a potential oil leak

10.) Put the new gasket on the sensor, lube it with a couple drops of clean
oil and install the sensor

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11.) Reinstall the 5mm Allen bolt with a drop of blue Loctite. I used a microfiber towel to cover the surrounding area to prevent burns.

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12.) Put everything else back where it came from

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Total time, if you have everything you need at hand, maybe 45 minutes.


-Richard

Props to Pigeon and DriftinSequence, hope you guys are ok with me posting your stuff
 
#10 ·
I just changed my Intake CPS yesterday and had a hard time following other people's DIY here cuz there were no pics! I wish I found your DIY as the PICS really help alot! I did a search for "P0340" and did not find a lot.:ben: Now I searched for "Camshaft Position Sensor" and found this most excellent thread. Oh well, now I know how to do it. :thumbup:
 
#23 ·
Thanks for the amazing guide! My check engine light came on while I was driving home from work. I pulled into the nearest Autozone, and they read a code for a Camshaft Intake Sensor Malfunction. After that, my car would not stay on (instead of idling it would turn off) and during my 1/4-mile drive home, my car felt like it had 50 horsepower.

I changed it without removing my oil filter canister, the only difficult part was getting an allen wrench that fit.
 
#24 · (Edited)
Thanks for write up especially the pics. Took me about 45 min. only because I had trouble finding the right size wrench to take off the vanos solenoid. Ended up breaking it with a large crescent wrench but had to finish with a channel lock to have enough room to turn it. Took off the airbox. Disconnected the tube above the vanos. Took off just the top and filter of the oil canister, didn't remove the whole thing. You just need enough room to get a ratchet with 5mm hex in there. Much easier than wrestling with an allen wrench. I tried, it sucked. The clips on the solenoid and the bottom end of the sensor were really easy to take off (just push the curved section of the little metal clip and pull you don't need to pull the metal clips out). Tied a shoestring to the old sensor when I pulled it out and pulled the new one back down the same way. e46fanatics is the best website ever!
 
#25 ·
What is this mysterious tube?

Hi All,

I was working to replace the CPS on my '01 330xi, and the "tube in Step 2" started cracking. I'm going to need a replacement, but I'm not sure what to ask for.

Does anybody know what this is, or better yet, have a part number for it?

Thanks,
Ryd