[deafboy]

Without prior experience moulding body parts, you're probably looking at several hundred hours of work to get this project from concept to finish. Expect to build a few prototypes in the process.

It's easier to start with a similar shaped object and build a mould off of that. Consider buying a CSL lid, casting it in fiberglass and resin, fill with foam and shave/add to that as your frame.

:werd: