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Crank, No Start

6K views 76 replies 9 participants last post by  Bali  
#1 ·
Hi, hope everyone is well today.

So I am dealing with a crank but no start after intake manifold removal to replace the hard coolant pipes underneath. I've done the job before. While replacing the pipes I did the intake gasket, oil filter housing gasket, valve cover gasket, new plugs, blue BMW coolant, mobile 1 synthetic oil change, new upper and lower intake boots, ccv is relatively new, fuel pump is relatively new, all other coolant parts a relatively new, new vacuum lines.

Just before I began pulling everything apart the car started running rough, and dying due to low rpms in reverse or at a light. Initially I suspected a camshaft/exhaust sensor, but not sure.

Now after everything is put back together the car is not starting AT ALL. I should mention that the car sat for a couple months as I'm a slow worker and the work was done outside so not sure if moisture could be a factor here. I did research to see what could be the problem. So I backtracked to see if I plugged something into the wrong spot everything checks out. Checked some fuses none appeared to be blown. Checked fuel rail and can confirm fuel line is firmly connected and fuel rail has fuel inside when I pressed the valve down. As I said the fuel pump is new. I will say I did not replace the O-rings on the injectors and they were a pain to get down in the intake I used motor oil as lubricant. Also spark plugs are brand new and everything seems to be connected correctly over there. When I pulled the old plugs I looked down for water inside the sparkplug holes didn't notice any and if there was it couldn't have been a substantial amount. So I figured I would try to give the battery a jump thinking it could be weakened from sitting unsuccessfully. Now I'm thinking it could be something called cylinder wash? They say if you put oil in the plug holes that could do the trick. Anyways that's all I can really say about it.

I had the codes ran and they are as follows:
1.) P0174 System too lean (Bank 2)
2.) P0313 Misfire Detected with Low Fuel
3.) P0300 Random Misfire Detected
4.)P1347 Misfire Cylinder 3 with Fuel Cut-Off
5.)P1343 Misfire Cylinder 1 with Fuel Cut-Off
6.)P1353 Misfire Cylinder 6 with Fuel Cut-Off
7.)P149 Misfire Cylinder 4 with Fuel Cut-Off
8.)P1351 Misfire cylinder 5 with Fuel Cut-Off
9.)P1085 Fuel Control Limit Mixture too lean (Bank 2 sensor 1)
10.)P1083 Fuel Control Limit Mixture too lean (Bank 1 sensor 1)
11.)P0171 System too lean (bank 1)
12.)P0313 Misfire detected with low fuel
13.)P0300 Random Misfire Detected

Fuel seems to be a common theme here. Fuel injectors not sealed good enough? Let me know what you guys think. Any help is greatly appreciated!
 
#5 ·
search for the P0171/174 codes and fix the vacuum leak (LOTS of potential causes) and once that is fixed and the codes cleared - see what codes reappear.
think it is unlikely a vacuum leak. The boots are brand new all the smaller vacuum lines plugging into the back of the manifold are new. The small one going to the fuel filter is brand new. Can think of any others really that I could have missed? Also if it is not starting at all would have to be a major one at that
 
#13 ·
As I thought about the possibilities of a massive vacuum leak I could’ve caused that could be the issue I did think about the valve cover as the most probably culprit. Boots are on well I’m sure of that double checked today. Maybe the gasket didn’t sit in the valve cover when I put it on causing it not to seal. Will do smoke test to be sure. If not a massive vacuum leak I guess we will eliminate that and go from there
 
#15 ·
I double checked this morning. All of them checked out and are plugged in the correct places. You guys think it’s more likely vacuum leak than a fuel delivery issue? Either that or something wrong with the coils and spark plugs? Also was wondering does the system update codes automatically or could any of the codes be old?
 
#16 ·
the lean codes lean towards a vacuum leak by experience .. have you checked your intake boot is tight to the throttle body and also the little tinier boot is proper tight to the idle control valve..

double check the back of your intake to make sure you got your plugs and the other vacuum line going to the exhaust valve around the valve cover .. maybe it got pinched or something or completely fell off (happened to me) ... "whats this random ass piece of rubber (like a thimble) lol..

as others have said light up a giant old fat blunt and smoke test your system
 
#17 ·
I’m 100% sure intake boots are secure, double checked that this morning. The ones behind the intake are on. I did not forget those and the little stupid cap fell off and was a pain in the ass to get back and put on. Even if it was off, that wouldn’t cause a no start, just rough idle. That’s why I don’t think it’s a vacuum leak, but who knows? The codes indicate a fuel to air ratio that is off, so doesn’t necessarily mean a vacuum leak, but everyone thinks so.
 
#23 ·
yeah exactly.. but then you would smell fuel no? but that might explain the low fuel...

if i were you id go either A or B to determine issue:

A - dismantle almost everything back to square one and basically check everything again... not just a oh looks good but take it apart (how much time do you really have since the initial repair you said took months)

B - smoke test it... then do A if smoke dont pour out a missed hole
 
#25 ·
Maybe the gasket didn’t sit in the valve cover when I put it on causing it not to seal.
Why the gasket didn't sit? It has ridge to lock in the groove.
I had the codes ran and they are as follows:
1.) P0174 System too lean (Bank 2)
2.) P0313 Misfire Detected with Low Fuel
3.) P0300 Random Misfire Detected
4.)P1347 Misfire Cylinder 3 with Fuel Cut-Off
5.)P1343 Misfire Cylinder 1 with Fuel Cut-Off
6.)P1353 Misfire Cylinder 6 with Fuel Cut-Off
7.)P149 Misfire Cylinder 4 with Fuel Cut-Off
8.)P1351 Misfire cylinder 5 with Fuel Cut-Off
9.)P1085 Fuel Control Limit Mixture too lean (Bank 2 sensor 1)
10.)P1083 Fuel Control Limit Mixture too lean (Bank 1 sensor 1)
11.)P0171 System too lean (bank 1)
12.)P0313 Misfire detected with low fuel
13.)P0300 Random Misfire Detected
No big deal -- just only a few. Are they before or after the repair?
these codes must be before the repair as no new codes should be generated with engine not running.
Why accumulate so many codes and didn't care when one or two popped up? I can't focus with so many codes dancing around.
While replacing the pipes I did the intake gasket, oil filter housing gasket, valve cover gasket, new plugs, blue BMW coolant, mobile 1 synthetic oil change, new upper and lower intake boots, ccv is relatively new, fuel pump is relatively new, all other coolant parts a relatively new, new vacuum lines.
wow, so many new parts but didn't replace the 20 years old engine.
 
#30 ·
Update decided I’m going to do a compression test today to see if that’s an issue it’s free to rent the tools at auto zone so why not do it while I’m at it going to verify the plugs are gapped correctly. And going to get a multimeter to test the ignition fuse. Will let you all know what I find
 
#32 ·
That’s fine there’s a laundry list of problems more probable that don’t require spending a few hundred bucks doesn’t hurt to check those and then if all else fails and I know the engine has compression I’ll do that as well peace ✌🏼
 
#39 ·
It is not probably all 6 coil packs failed at the same time. I don’t think that’s it if everything I hooked up correctly. For me I think the elephant in the room here is that prior to me taking it apart RIGHT BEFORE the engine started running rough bouncing rpm’s and dying. So maybe a sensor was soft failing at that time and now has failed completely or god forbid a compression issue. Compression test is free, so gonna try it today. If engine has low compression, that’s the issue.
 
#53 ·
Update found a problem, Cylinder Wash from the car sitting for months. Compression test confirmed low compression in almost all cylinders most were around 30 two outliers were at 90. Poured some 5w 30 down in there. Compression is well above 100 now. Gonna let the excess oil drain a bit so I’m gonna let it sit before I try to start her up or is that even a concern? Thanks again
 
#55 ·
Looks like I’m back to step 1 where I was before I did the repair rough idle and cut off. But the car starts so that’s progress. No codes are showing up still I guess since I cleared them they’re a little shy. Anyways going to test my crank shaft sensor with a meter and see if that’s what it be. Love yas
 
#58 ·
Update for any still with me. Got the smoke tester today gonna give it a go see what I find. If for any reason I have a head gasket blown would a smoke test reveal it? Not that I think I do because oil is not mayo color and coolant seems fine. Let me know guys
 
#60 ·
Okay so did the smoke test and looks like the disa flap is leaking really bad. Would that give the symptoms I’m having where it starts and dies right off the bat? And would you guys recommend just replacing the whole disa or just the gasket
 
#61 ·
Test the DISA first, take the unit out of the IM and do not unplug it from the connecter, than have someone turn your key on/engine off for you or leave the DISA in plain sight from the cabin. The valve should close than reopen on key on.

If it doesn't do that then do the vacuum actuator check, close the flap by hand. Cover the small hole with a finger then let go of the flap. If the valve opens half way, then the diaphragm is working. If the diaphragm is intact, you may just need to do a rebuild on the actuator arm.