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Catalytic converter recommendations

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18K views 34 replies 15 participants last post by  DaHammer  
#1 ·
Does anyone have recommendations on where to order/buy new catalytic converter? Any suggested websites?

I have a 2002 325ci. Yes, I've done the 02 sensors, replaced tons of parts....this is definitely the issue. Had it looked at w/ 3 different reliable BMW techs, this is DEFINITELY the issue. :cry:

Just looking for a solid recommendation and hoping to not shell out 1K for a new one. Trying to avoid drama...get in and get it done. :drama: :clap:
 
#2 · (Edited)
I know someone that used Magnaflow direct fit units and was happy with them. About $850 per converter is the only problem.

You could try used, but this is a crap shoot, see if you can find someone that has put headers on for a reason other than problem converters that might sell you their old units for a reasonable price.

BTW, what is the problem you are running into, P0420/P0430?

Good luck on this, not a cheap or easy solution.
 
#6 ·
This is exactly what I needed...I have a bank 1 error and a misfire on cylinder 5. We replaced the O2 sensors and took a look at the catalytic conv. My dad and brother are both mechanics and i took to 3 others and they took a look at it and all agreed, they have to be replaced. :crying: I've got 201K miles on it...I drove it with bad fuel issues wayyyyyyyy too long while we guessed and replaced part after part. I've invested thousands under the hood. :crying:

So Magnaflow is good to go with??
 
#7 · (Edited)
Before you drop the cash and effort on replacement catalytic converters, I can easily review post-Cat O2 sensor graphs to see how healthy the converters are. For $30 or less you can get a smart phone/tablet App and OBDII interface to gather this data.

You might look this thread over for some ideas - http://forum.e46fanatics.com/showthread.php?t=1050205&highlight=

Additionally an exhaust back pressure test should be considered if it has not been performed.

Not sure what Bank #1 error you are referring to and a single cylinder misfire is not likely a side effect of a restricted/clogged catalytic converter.
 
#9 ·
Definitely check the exhaust back pressure, both before and after the converters, to confirm they are bad before replacing them.

Having said that, I went the used route on mine. I ended up buying a set from a guy that was parting out his car in the classified section of this forum. I gave less than $300 shipped for them and installed them myself. Wasn't that bad of a job on my 325i, just time consuming. I still have the ones I took off. I intend to sell those for scrap and recover some the money I was out the other ones to drop the cost even more. But I got lucky and got a good set..so far anyway. If you are going to go the used route, look on realoem and find all of the different models that will fit your car. Then locate a set with lower mileage. I'd also avoid any from the northern states where they salt the roads, if I could, because the bolts/collar that bolt them to the exhaust will be rusted and may need replacing. Seller provided pictures will let you see what kind of shape they are in externally.

You could also buy a set from somewhere like Bavarian Auto Recyclers or Atlanta European Auto Parts. They may come with a warranty.

If you want new aftermarkets, check out rockauto.com. There are several companies that make them. Be warned though that you may have fitment issues. I've also read that the aftermarket ones usually don't last as long as OE.

The bimmerbrake headers are also a cheaper option.

Personally I just couldn't see sinking 2 grand in a set of converters for a car with a 220,000+ miles on it. So I went used knowing full well that I was taking a chance. And they may go bad tomorrow. If they do, it will get headers next time.
 
#19 ·
^Good point!! Today I started her and she's barely moving. No power going to the engine...just dragging. I checked out all the sources you guys gave and seems everyone is looking for what I am. 2 of my mechanics are coming over and we are looking at removing the cats while we wait on parts to come. And narrow down what part. Never driven w/out the cats so should be interesting!
 
#21 ·
UM, you are not going to be driving "without cats" because they are integrated into the exhaust headers/manifold. So you will be driving your car without exhaust manifolds attached to the cylinder head!

If the car is barley moving, I am thinking something else is wrong because clogged converters do not cause a rapid decline in power, often failing or inefficient converters may trigger P0420/P0430 codes but will not impact the vehicle performance.
 
#26 ·
Reman'ed OE Cats = $900 each x 2 = $1800.00

After selling my clogged OE cats to a scrap dealer, I have a $125 and a few hours of my time in a set of used OE cats. For a that kind of savings, I'll switch them out several more times. But each to their own.
 
#35 ·
I ran across a post somewhere (maybe here) regarding the Pacesetters and best I recall the comments were positive. I think he had to reorder due to ordering 2 of the same one or something, but they fit fine I believe. I thought about going that route when I did mine. I also considered some other well known brands (there are several companies that make them, look on rockauto.com). But at the end of the day, I decided to only spend a couple hundred bucks and take a chance, considering the car has over 220k on it. If the car outlasts the ones on it now, I'll either put on another set of used ones or remove them entirely via headers or something.

I think mine were clogged due to driving the car for an extended period or time with high (as in positive) fuel trims. The car never did short trips. It was a daily driver. My wife drove it back and forth to work every day, which is 20 highway miles away. And the cooling system has always been maintained, never ran hot or cold to my knowledge.